Plastic Film Recycling Optimization in Japan

Japan has strict standards for waste management, especially in plastic recycling, where cleanliness, space efficiency, and standardized handling are highly valued.

The client in this project is a small to medium-sized recycling company located in the Kanto region, specializing in plastic film (PE/PP) recycling, including packaging film and industrial waste materials.

With increasing material volume, the client needed an efficient way to compress loose plastic film for storage and transportation.

Challenges Faced by the Client

During the initial discussion, the client highlighted several practical concerns:

1️⃣ Large Volume of Loose Materials

Plastic film has low density and occupies excessive storage space

2️⃣ Inconsistent Packing

Manual handling resulted in irregular bale sizes

3️⃣ Limited Facility Space

Japanese factories often require compact equipment

4️⃣ Easy Operation Requirement

Limited workforce required simple and safe operation

 Our Solution

We recommended a compact vertical baler (Y82-10) specifically designed for light materials such as plastic film.

 Key Specifications

• Press force: 10 ton
• Bale size: 600 × 400 × 400 mm
• Bale weight: 60–100 kg
• Efficiency: approx. 10 bales/hour
• Power: 7.5 kW
• Cycle time: 26 seconds
• Machine size: 780 × 650 × 1850 mm
• Weight: 800 kg

 Why This Solution Works

• Compact structure for limited space
• Stable compression for plastic film
• Easy operation for small teams
• Uniform bale output for handling and transport
• Soft tying option available

 Results After Implementation

After installation, the client reported:

• Significant improvement in storage efficiency
• Increased packing speed
• Reduced labor intensity
• More consistent bale sizes
• Improved overall workflow

 Why the Client Chose Us

The client selected us after comparing several suppliers based on:

• Over 40 years of experience in hydraulic machinery
• Professional engineering team offering tailored solutions
• Reliable and compact machine design
• CE and ISO9001 certification
• Efficient communication and support

 Company Strength

Wanshida Hydraulic Machinery has over four decades of experience in manufacturing hydraulic equipment.

We provide both standard models and customized solutions tailored to different materials and operational conditions.

 Project Summary

The key to this project was achieving efficient compression within limited space.

By selecting a compact vertical baler, the client improved efficiency and reduced costs without expanding their facility.

For similar plastic recycling businesses, choosing the right-sized equipment is often more important than simply choosing a larger machine.